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Effervescent Tablets Production Guide

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Effervescent Tablets Production Guide

2024-08-13

1. Introduction to Effervescent Tablets

Effervescent tablets are a solid dosage form, usually solid tablets, which quickly disintegrate and dissolve in water to form foam, thereby releasing the active ingredients.

Effervescent tablets are not only used in medicines, but also widely used in health products and vitamin supplements, such as vitamin C effervescent tablets, calcium tablets, etc. When using, just put the effervescent tablet in an appropriate amount of water and wait for it to completely dissolve before drinking.


2. Production guide for Effervescent tablets:

1. Raw Material Preparation and Mixing:
● At this stage, various raw materials, including active ingredients (such as drugs), fillers, dispersants, sweeteners, etc., are prepared and accurately weighed.
● The materials are then placed into a mixer for blending. During the mixing process, it is essential to ensure thorough and uniform mixing of all components to ensure consistency in the final product's quality.

2. Compression:
● The mixed raw materials are fed into equipment such as a tablet press machine or an extruder to form tablets of specific shapes and sizes as per product requirements.
● The compression process involves strict control of pressure, temperature, and time to ensure the density and uniformity of the tablets.

3. Packaging and storage:
● The packaging of effervescent tablets usually needs to be moisture-proof and light-proof to ensure the stability and shelf life of the product.
● Common packaging forms include blister packaging, bottle packaging, and aluminum foil packaging.
● The packaged products need to be stored in a dry and cool environment to avoid moisture and high temperature.


3. What role does the tablet press play in the production process of effervescent tablets?

In the production of effervescent tablets, In the entire production line of effervescent tablets, wet granulators, fluidized beds and lift mixers play an important role in the preparation and mixing of raw materials. In the final molding, the fully automatic tablet press can continuously produce tablets, increasing productivity and reducing labor costs.


4. What are the advantages of automatic tablet press machine?

1. Quality Assurance

The automatic tablet press ensures the density and uniformity of the tablets, maintaining consistent quality for each effervescent tablet and avoiding issues like uneven thickness or breakage.

2. Control of Tablet Characteristics

Equipped with adjustable parameters, the automatic tablet press allows for precise control of pressure, speed, and temperature, enabling control over tablet hardness, dissolution rate, and release characteristics according to product requirements.

3. Improved Product Quality

The use of a fully automatic tablet press with precision control systems and equipment ensures the consistency and stability of each tablet's quality, eliminating the influence of human factors on product quality.

4. Flexibility and Adjustability

Fully automatic tablet presses typically feature multiple process parameters and adjustment capabilities, allowing for flexible adjustments to meet the production requirements of different specifications, shapes, and qualities of effervescent tablets.

5. Automatic Monitoring and Alarm Functions

Equipped with intelligent monitoring systems, fully automatic tablet presses can monitor various parameters and indicators in real-time during production. In case of any abnormal conditions, timely alarms and corresponding measures can be taken to ensure production stability and safety.

6. Energy and Resource Conservation

Fully automatic tablet presses utilize advanced energy-saving technologies and equipment, effectively saving energy and resources and reducing energy consumption and environmental pressure during the production process.


5. Advantages of Effervescent Tablet Tube Packaging

Excellent Moisture Resistance:
Tube packaging typically uses aluminum-plastic composite materials or other moisture-resistant materials, effectively preventing moisture from entering and protecting the quality and stability of the effervescent tablets, thereby extending their shelf life.

Convenient to Carry and Use:
Tube packaging is lightweight and compact, making it easy to carry around.
The well-designed tube opening allows for easy extraction of a single effervescent tablet, reducing operational complexity.

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Protects Tablet Shape:
The plastic tube body effectively prevents the effervescent tablets from being crushed or broken during transportation and storage, ensuring the integrity of the tablets.

Environmentally Friendly and Recyclable:
Many of the materials available on the market are eco-friendly and recyclable, helping to reduce environmental pollution.

Brand Display:
The surface of the tube packaging can be printed with product information, brand logos, and usage instructions. Through exquisite design and printing, the product’s market appeal and brand image can be enhanced.

6. Working principle ofeffervescent tablet tube filling machine:

● Effervescent tablet supply

After the effervescent tablets are prepared in the preliminary processes of the production line, they are fed into the supply system of the effervescent tablet tube filling machine. This is usually done through a feeder or a vibratory tray, which transports the effervescent tablets to the working position of the filling machine.

● Filling effervescent tablets

The working platform of the effervescent tablet tube filling machine positions the tubes to be filled, and there is typically one or more reservoirs for effervescent tablets located below the filling position. During the filling process, the filling machine automatically places pre-measured effervescent tablets into each tube.

● Inspection and positioning

After filling, the filling machine uses sensors or vision systems to inspect and position each tube, ensuring the correct filling position and quantity of effervescent tablets.

● Lid sealing

Filled tubes are moved to the next workstation, usually a sealing device. At this position, the lids of the tubes are automatically sealed to ensure that the effervescent tablets inside the tubes are not affected by external moisture or contamination.

● Inspection and packaging

Finally, filled tubes undergo inspection to ensure that they are properly sealed.


7. What are the advantages of Effervescent Tablet Tube Filling machine?

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● Effervescent tablet tube filling machine is specially designed to accurately fill the effervescent tablet into the tube of the special equipment.

● Plastic tubes have proven to be the best packaging for effervescent tablets. Rigid yet lightweight plastic tubing extends brand equity and is ideal for automated filling lines.

● The overall sealing coordination between the effervescent tube and the cover is very important for the moisture resistance of effervescent tablets.

Aligned Technology is committed to providing efficient and advanced production equipment and solutions for the production industry of effervescent tablets. Our equipment not only offers superior performance and stability, but also focuses on innovation and technological advancement to meet the growing needs of our customers. Through unremitting efforts and continuous innovation, we will continue to contribute to the development of the field of effervescent tablet production and create greater value and returns for our customers.

Feel free to contact us for information on effervescent tablet production.

If you have any technical or equipment questions
Please feel free to contact us!

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