Raw material handling

HLSG Series Rapid Mixer Granulator

Rapid Mixer Granulator efficiently mixes powder materials with a binder in a cylindrical container. The bottom mixing paddle thoroughly blends the materials into a moist soft mass, which is then cut into uniform wet granules by a high-speed side-mounted chopper.

Product introduction
Features
Technical parameters

Product introduction

Features

Innovative Design:
● The machine adopts a vertical cylindrical structure, ensuring a reasonable and efficient design.
● Equipped with an air-sealed drive shaft for enhanced performance.

Superior Granulation:
● Fluidized granulation results in nearly spherical granules with excellent flow properties.
● Reduces binder usage by 25% compared to traditional methods and shortens drying time.
● Both mixing and cutting use dual-speed motors with variable frequency control for more uniform granulation.

High Efficiency:
● Each batch completes dry mixing in 2 minutes and granulation in 1-4 minutes, improving efficiency by 4-5 times over traditional methods.
● Dry mixing, wet mixing, and granulation are completed in the same sealed container, streamlining the process and complying with GMP standards.

Enhanced Safety:
● The entire operation is protected by strict safety measures.

This High Shear Granulator is ideal for achieving high-efficiency granulation with improved process control and consistency.

Main technical parameters

Model	HLSG-10	HLSG-30	HLSG-50	HLSG-100	HLSG-200	HLSG-300	HLSG-400	HLSG-600	HLSG-800
Hopper Capacity	10L	30	50L	100L	200L	300L	400L	600L	800L
Working Capacity	2-8L	6-24	10-40	20-80	40-160	60-240	100L-300L	150L-440L	200L-600L
Feed Qty	1-4 Kg/batch	3-12 Kg/batch	8-20Kg/batch	15-40 Kg/batch	30-80Kg/batch	30-120Kg/batch	50-150Kg/batch	75-220Kg/batch	100-300Kg/batch
Operation Time	Mixing about 2 minutes granulating about 7-14 minutes each batch	Mixing about 2 minutes granulating about 7-14 minutes each batch	Mixing about 2 minutes granulating about 7-14 minutes each batch	Mixing about 2 minutes granulating about 7-14 minutes each batch	Mixing about 2 minutes granulating about 7-14 minutes each batch	Mixing about 2 minutes granulating about 7-14 minutes each batch	Mixing about 4 minutes granulating about 10-15 minutes each batch	Mixing about 8 minutes granulating about 15-20 minutes each batch	Mixing about 8 minutes granulating about 15-20 minutes each batch
Finished Product Granularity	About Φ0.14-Φ1.5mm (12 mesh-100 mesh)	About Φ0.14-Φ1.5mm (12 mesh-100 mesh)	About Φ0.14-Φ1.5mm (12 mesh-100 mesh)	About Φ0.14-Φ1.5mm (12 mesh-100 mesh)	About Φ0.14-Φ1.5mm (12 mesh-100 mesh)	About Φ0.14-Φ1.5mm (12 mesh-100 mesh)	About Φ0.14-Φ1.5mm (12 mesh-100 mesh)	About Φ0.14-Φ1.5mm (12 mesh-100 mesh)	About Φ0.10-Φ2.5mm
Mixing Motor	2.2KW	3KW	5.5KW	7.5KW	15KW	18.5KW	22KW	30KW	37KW
Mixing Blade Rotating Speed	50-500 rpm	25-500 rpm	25-500 rpm	30-250 rpm	30-260 rpm	30-220 rpm	20-200 rpm	20-200 rpm	20-200 rpm
Granulating Motor	0.75KW	1.1KW	1.5KW	3KW	4KW	5.5KW	7.5KW	11KW	11KW
Granulating Blade Rotating Speed	50-3000 rpm	50-3000 rpm	50-3000 rpm	50-3000 rpm	50-3000 rpm	50-3000 rpm	50-3000 rpm	50-3000 rpm	50-3000 rpm
Compressed Air	0.15m³ 0.7mpa	0.15m³ 0.7mpa	0.3m³ 0.7mpa	0.3m³ 0.7mpa	0.3m³ 0.7mpa	0.5m³ 0.7mpa	0.5m³ 0.7mpa	0.5m³ 0.7mpa	0.6m³ 0.7mpa
Cooling Water Connector	Φ8mm	Φ8mm	Φ8mm	Φ8mm	Φ10mm	Φ10mm	Φ10mm	Φ10mm	Φ12mm
Compressed Air Port	Φ8mm	Φ8mm	Φ8mm	Φ8mm	Φ10mm	Φ10mm	Φ10mm	Φ10mm	Φ12mm
Mahcine Size	1280×530×1320 mm	1500×550×1350 mm	1750×600×1620 mm	1760×600×1660 mm	2180×810×1950 mm	2420×1060×2150 mm	2420×1060×2150 mm	2980×1200×2500 mm	3180×1500×2800 mm
Weight	350kg	450kg	600kg	800kg	1300kg	1500kg